Kango 900 Onderdelen Tekening

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[Page 2] Kango 900 Manual

12 Service and Repair Manual Model 900/950/990 Service Tools ITEM PART NO. DESCRIPTION 1 9170 0231 30 LONG ALLEN KEY 2 9170 0737 20 3/32 PIN PUNCH 3 9170 0231 40 SHORT ALLEN KEY 4 9170 0230 70 ALLEN KEY SET 5 9170 0239 10 SCREWDRIVER 6 917...

[Page 3] Kango 900 Manual

13 Service and Repair Manual Model 900/950/990 DISMANTLING 360 249 362 251 359 248 363 252 Important! Before carrying out any repairs the hammer should be checked for electrical safety and for mechanical performance. For electrical safety the hammer ...

[Page 4] Kango 900 Manual

14 Service and Repair Manual Model 900/950/990 1. Remove the six screws (349, 229), six spring washers (350, 230) securing the transmitter housing (369, 242) to the hammer casing (346, 228). 2. Using a soft faced hammer, loosen and remove the transm...

[Page 5] Kango 900 Manual

15 Service and Repair Manual Model 900/950/990 354 233 375 234 Dismantling the buffer housing (All models, Model 950 shown) 1. Remove the buffer housing (354, 233) from the hammer casing (346, 228). 2. Remove the gaskets (352, 231), (375, 234) and bu...

[Page 6] Kango 900 Manual

16 Service and Repair Manual Model 900/950/990 1. Remove the retainer circlip (307, 207, 407, 507) and crank pin washer (308, 208, 408, 508). Remove the connecting rod (305, 205, 405, 505). 2. Press the big end bearing (309, 209, 409, 509) from the ...

[Page 7] Kango 900 Manual

17 Service and Repair Manual Model 900/950/990 Dismantling the crank disc. (Model 950 shown) 323 312 326 1. Remove the screw (321, 221, 421, 521), spring washer (322, 222, 422, 522) and gear clamp plate (323, 223, 423, 523). 2. Pull the gear (324) or...

[Page 8] Kango 900 Manual

18 Service and Repair Manual Model 900/950/990 Dismantling the brushes. (All models) 1. Remove the two end cap springs (174) and two outer brush caps (173). 2. Unscrew the two inner brush end caps (127) and remove the two carbon brushes (128). 174 1...

[Page 9] Kango 900 Manual

19 Service and Repair Manual Model 900/950/990 1. Remove the terminal screws (130) and remove the field connections. 2. Remove the the top bearing inner race (126) using service tool No. 9170 0231 50 and lever off the top bearing shroud (112). 3. R...

[Page 10] Kango 900 Manual

20 Service and Repair Manual Model 900/950/990 Dismantling the armature assembly (All models) 1. Fit the pinion nut service tool to the pinion (145). CAUTION: During the following operation take care to ensure the fan (138) is not damaged by the vice...

[Page 11] Kango 900 Manual

21 Service and Repair Manual Model 900/950/990 General For best performance hammers should be serviced at regular intervals, any indication that the hammer is not performing as specified should be investigated to prevent any adverse damage occurring....

[Page 12] Kango 900 Manual

22 Service and Repair Manual Model 900/950/990 ITEM NO. PART NO. Nm lb.ft 103 9170 0020 70 2 1.75 104 9170 0193 90 3.5 2.5 113 9170 0191 70 0.75 0.5 129 9170 0191 90 2 1.75 145 9170 0070 50 22 16 151 9170 0191 10 3.5 2.5 152 9170 0197 6...

[Page 13] Kango 900 Manual

23 Service and Repair Manual Model 900/950/990 ELECTRICAL TESTING ELECTRICAL PERFORMANCE TEST READINGS Before assembly all electrical parts MUST be checked for safety, and that they conform to specification. The recommended test voltage should be app...

[Page 14] Kango 900 Manual

24 Service and Repair Manual Model 900/950/990 ASSEMBLY - 900/950 Assembling the armature (All models) Note: In the assembly instructions numbers starting 200 are Model 900, numbers starting with 300 are Model 950, numbers starting with 400 are Mode...

[Page 15] Kango 900 Manual

25 Service and Repair Manual Model 900/950/990 1. Fit the two terminal housings (131). 2. Fit the two brush holders (130) into the brush holder housing (132). Fit the brush holder alignment service tool through the brush holders. 3. Fit the two brush...

[Page 16] Kango 900 Manual

26 Service and Repair Manual Model 900/950/990 174 173 127 128 Assembling the brushes (All models) 1. Fit the two brushes (128) and the two inner brush caps (127) (fully tighten). 2. Fit the two outer brush caps (173) and secure with the two end cap ...

[Page 17] Kango 900 Manual

27 Service and Repair Manual Model 900/950/990 Note:- Before assembly, follow greasing instructions. 1. Position the motor case (149) in a vice, using soft metal jaw plates. 2. Fit the crank pin screw (312, 212, 412, 512), crank pin bush (311, 211,...

[Page 18] Kango 900 Manual

28 Service and Repair Manual Model 900/950/990 1. Mount the clutch torque setting rig (Pt No. 9170 0236 50) in a vice and fit the clutch assembly into the rig body with the pinion uppermost. 2. Insert a 3/16in Allen key into the pinion and rotate cou...

[Page 19] Kango 900 Manual

29 Service and Repair Manual Model 900/950/990 1. Fit the big end bearing (309, 209, 409, 509) into the connecting rod (305, 205, 405, 505). Fit the connecting rod over the crank pin bush (310, 210, 410, 510). Rotate the crank wheel through one comp...

[Page 20] Kango 900 Manual

30 Service and Repair Manual Model 900/950/990 1. Fit the hammer case (346, 228, 428, 528) vertically in a vice between soft metal jaws. 2. Lightly grease the hammer case gasket (150) and locate on the hammer case. 3. Fit the assembled motor and gear...

[Page 21] Kango 900 Manual

31 Service and Repair Manual Model 900/950/990 1. Fit the sealing felt (368) (Model 950 only) to the nosepiece (367, 247). Note:- Rubber section to hammer case, felt to nosepeice sealing felt (368). 2. Fit the nosepiece to the transmitter housing (3...

[Page 22] Kango 900 Manual

32 Service and Repair Manual Model 900/950/990 Refitting the handle assembly (All models, 990 shown) 1. Fit casing strap (456) and handle (458). Secure using the following items: - bolt (457) - washer (459) - knob (460) Fig. 47 Assembling the SDS ass...

[Page 23] Kango 900 Manual

33 Service and Repair Manual Model 900/950/990 With the aid of the Fault Finding chart (below) the source of any malfunction may be quickly identified and repaired. REMEDY FAULT AND RETEST MOTOR REVOLVES? MACHINE HAMMERS? MACHINE IDLES? SUPPLY OK? PL...